Failure Analysis of Work Rolls of a Thin Hot Strip Mill ResearchGate
The thin strip mill produces strips in the thickness range of mm. This work describes two different types of roll failure cases and their analysis which was carried out using ...
The thin strip mill produces strips in the thickness range of mm. This work describes two different types of roll failure cases and their analysis which was carried out using ...
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Abstract. Rolls are key components in hot strip mill. Roll wear and fatigue are inevitable phenomena during hotrolling process. Finite element (FE) analysis shows that roll profiles, especially ...
Hot strip mills need reliable, repeatable process control data to identify operating issues, ensure product uniformity and increase output. These instruments can simultaneously measure centerline and transverse thickness, temperature, profile, width, edge drop and shape of a steel strip at the exit of a hot rolling mill.
Key words: FEM, Simulation, Hot Rolling, Width. 1 INTRODUCTION In this paper, we discuss the modeling and simulation results of FEM analysis for width rolling for hot strip mill. The number of standard widths that can be produced efficiently in a continuous slab caster feeding a hot strip mill is limited. This has increased the requirement for
Xray gauges are the optimal thickness gauge technology to provide the speed and accuracy required to operate a cold rolling mill. Xray based sensor systems provide extremely accurate high speed/low noise measurements, permitting producers to realize material savings and quality improvements. Xray gauges with a higher rate of measurement ...
Modern cold rolling mills are able to achieve high speed production of sheet steel that meets a variety of requirements for thickness and uniformity with the help of an xray thickness gauge. Read more >> Adhere to specifications so you know if hot or cold rolling is the best process, and use gauges to confirm thickness and other measurements.
The rolling of thin aluminum foil is a very specific process and differs from conventional cold rolling. This rolling mode is reached at thicknesses below app. 70 μm. With decreasing strip thickness, the specific roll force increases, which leads to an increasing elastic work roll flattening in the contact zone.
This twohigh, 136 tonne, Hot Rolling Mill has been designed specifically for the University of Sheffield to roll steels, titanium alloys, and nickelbased alloys from a maximum starting thickness of 80mm to a finished thickness of 3mm. Fenn Model 081 Hot Rolling Mill Delivery.
Using the average method to solve the amplitudefrequency response equation of the coupled vibration system and taking the actual parameters of a 1780 mm hot rolling mill (Chengde Steel Co., Ltd ...
As shown in Figure 4, M 1, M 2, and M 3 are the equivalent mass of the upper part of mill stand, backup roll, and work roll. J 1 and J 2 are the rotational inertia of electrical machinery and upper rolls system of the rolling mill. K 1, K 2, K 3, and K 4 are the equivalent vertical stiffness. Based on Duffing theory, is the equivalent horizontal stiffness of backup roll.
An XRay Thickness Gauge for HotStrip Rolling Mills Published in: Transactions of the American Institute of Electrical Engineers ( Volume: 67, Issue: 1, Jan. 1948 ) Article #:
XRay Beam XRay Source What Rayonic Can also Do The radiometric thickness measurement is based on the partial absorption of ionizing ... measurement in production facilities rolling mills in the steel and Aluminium industries. Rayonic Sensor Systems designs, manufactures and services innovative measurement and control ...
Roll Design1. John G. Lenard, in Primer on Flat Rolling (Second Edition), 2014 Friction and Wear. Work rolls in hot strip mills wear due to friction between the roll surface and hot strip. (Backup rolls wear as well, but under pressure with elastic deformation, the friction is much less, except for the high work roll roughness in the last stand of a sheet rolling tandem cold mill).
Fig. 1a shows a hot rolling mill testing machine that was developed by Metals. Table 1 shows the specifications of the miniature roll testing machine [38]. This testing machine is used to evaluate surface roughness and weariness of the work roll by passing the hot coil between the upper and lower work rolls.
hot rolling mills. The demands related to the capabilities of a conventional hot rolling mill have changed in the last years. In addition to the high level of output and productivity, the demand for quality improvement is still growing up. Safety and energy saving become a very important aspect. Today there is a clear trend in developing new steel
Andrés Fernández Luciano Guerra View Show abstract PDF | The stateoftheart of both technology and operational practice of a hot rolling mill are discussed. The focus is first on the...
The hot rolling of steel sheets is a highly energyintensive process. There are technical and operational issues associated with this process, and the causes of these issues can be various. This study involved analysis of one issue that has a great influence on the resulting surface quality of rolled sheet metal: rolled foreign material. After the sheet cools, rolled foreign material tends to ...
Product Details Material Steel Copper Aluminium Application Cold Mill Reversing Mill Hot Mill Xray source TS90 TS120 TS90 Parameters 90 kV / 0,3 mA 120kV / 0,6mA 90 kV / 0,3 mA Range 0,2 8,0 mm 0,1 8,0 mm 2 70 mm Sample rate 1 ms 1 ms 1 ms Meas. gap 300 mm 400 mm
In hot rolling mills, impurities, such as slag, are distributed throughout in an even manner. If they remained concentrated, those areas would have become weaker and would be prone to breakage. Requirement Of Low Pressure: In hot rolling mills, the metal deformation process is easier due to the extremely high temperature of rolling.
I summarizes the typical thicknesses and rolling speeds for each mill type. Not surprisingly, as the material gets thinner, the speeds increase dramatically. Hot Roughing Mill Hot Finish Mill Cold Rolling Mill Maximum Thickness > 400 mm 2050 mm 320 mm Minimum Thickness 2050 mm 320 mm mm Rolling speeds (meters per min) ~ 100 ~ 1000 ~ 2000
XRAY Fluorescence Measurement. The measurement of the thickness of metal coatings on steel strip utilizes the Xray fluorescence (XRF) effect. By selecting the operating parameters of the Xray source, the filters of the detectors and the measurement geometry different applications can be realised. The energy of the fluorescence radiation is ...
In order to analyze the influence of technical parameters on work roll axial force of fourhigh continuous variable crown (CVC) mill, the deformation analyzing model with top roll system and strip was established based on influence function method. Then a CVC work roll curve designing scheme was proposed and it was carried out on some cold rolling mill considering the requirement of ...
Hot rolled steel strips are produced by rolling of steel slabs of 210 mm thickness at °C through roughing and finishing mills of a hot strip mill to a thickness of hot rolling, some adherent oxides, known as scales, is formed on the strip surface in the reheating furnace prior to hot rolling due to high temperature oxidation.
The RX90/120 product line is the ideal solution for noncontact Xray thickness gauging of flat products in cold rolling mills and processing lines of the steel and nonferrous industries and in aluminum hot mills. The Xray sources (90 kV or 120 kV) continue the innovative Rayonic concept of integrating Xray tube, high ...
A modern fivestand tandem cold mill may receive a sheet about 1/10 inch ( cm) thick and 3/4 of a mile ( km) long; 2 minutes later that sheet will have been rolled to inch (75 mm) thick and be more than 2 miles ( km) long. The coldrolling process hardens sheet steel so that it usually must be heated in an annealing furnace to ...
Here are a few of the main types of rolling mills: Continuous rolling mill. Sheet metal passes through several rolling stands, each pressing the metal thinner. Cluster rolling mill. A cluster of metal rolls are lined up to be thinned out. An example of a cluster rolling mill would be a 20High Cluster Rolling Mill.
P. Kucsera et al. Hot Rolling Mill HGC Thickness Control Improvement 94 load between passes, and for accurate positioning during rolling two hydraulic cylinders are installed. The position of the cylinders is controlled by servo valves and the corresponding position controllers. This hydraulic servo is often called
AMETEK Land manufactures and supplies a complete range of noncontact temperature measuring systems designed specifically for hot metal rolling applications all over the world. All are designed to the highest standards of quality and reliability, to ensure accurate results in the harsh operating conditions of the hot mill. BROCHURES.
CVC work roll contour. The research in this paper is based on a 1780 mm hot steel strip rolling line in China, Fig. 1 is a real photo of its sevenstand finishing mills (F1−F7). The first four finishing stands (F1−F4) are equipped with CVC work rolls, and the remaining finishing stands (F5−F7) are equipped with conventional contour work rolls.
rayonic x ray gague for hot rooling mill. The RX90120 product line is the ideal solution for noncontact Xray thickness gauging of flat products in cold rolling mills and processing lines of the steel and nonferrous industries and in aluminum hot mills The Xray sources 90 kV or 120 kV continue the innovative Rayonic concept of integrating Xray tube high voltage generation
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The rolling process begins by continuous casting 7, or if an older, not modernized steel plant is considered, by ingot the most modern mills continuous casting is followed directly by hot rolling. In all of these cases the prerolling structure consists of dendrites which are subsequently removed in the reheat furnaces in which most of the alloying elements enter into solid solution.